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Case Studies

Irrigation Management

Irrigation that matches plant demand—not just timers or thresholds.

Sera interprets real-time substrate behavior, dry-back patterns, EC dynamics, radiation, and VPD to explain root-zone status and recommend precise timing, volume, and frequency adjustments—ensuring optimal water content, nutrient refreshment, and generative steering without over- or under-watering.

The challenge

In high-wire crops like tomatoes and peppers on stone wool or coco, irrigation is the primary lever for steering vegetative vs. generative growth, controlling root-zone EC, preventing blossom-end rot or cracking, and maximizing water/nutrient efficiency. Yet common realities create constant challenges:

  • Uneven dry-back across slabs or sectors: Solar asymmetry, micro-climates, or vent behavior leads to some areas hitting 18–20% dry-back while others stay at 10–12%, causing inconsistent fruit sizing, calcium uptake issues, or yield drag.

  • Reactive timing: Fixed radiation-based starts/stops or timer schedules miss transients—morning radiation spikes cause rapid WC drop and EC stacking too aggressively, or late-afternoon cycles over-saturate and delay generative stress.

  • EC management struggles: Without precise refreshment, drain EC drifts high (salt buildup risking root stress) or low (nutrient dilution reducing steering power), especially in recirculating or low-leach strategies.

  • Over/under-irrigation risks: Overwatering promotes lush vegetative growth but risks root pathogens, poor oxygen, and wasted fert; deficit pushes generative too hard, leading to smaller fruit, BER, or cracking from uneven moisture.

  • Labor-intensive monitoring: Growers manually weigh slabs, check drain EC/pH, or eyeball wilting—hours spent chasing variability across hectares, with junior teams missing subtle patterns.

  • Scaling complexity: Multi-site or expansion adds variability in water quality, substrate age, or crop stage—without unified reasoning, protocols drift and efficiency drops.

Without cause-effect insight into how irrigation interacts with climate, hardware, and crop demand, you accept preventable variability in yield, quality, and input costs.

How Sera helps

Solution / How Sera helps solve irrigation management challenges

Sera unifies substrate sensors (WC, EC, pH at multiple depths), climate data, radiation sums, irrigation logs, fertigation recipes, and your uploaded crop strategies/SOPs. It reasons continuously over physics-based dynamics and site context to deliver plain-English observations, root causes, and tailored recommendations—via chat, daily briefs, or automated triggers.

Daily root-zone overview delivered automatically

  • Morning push summary: Prioritized insights on overnight/early dry-back and status.

    • "Overnight dry-back averaged 14% across Sector B slabs—optimal for generative steering in fruit-load phase. Two slabs at 18% due to uneven shading; projected calcium uptake reduction ~8% if uncorrected. Recommendation: Advance first cycle 10 min or shift shading curtains earlier."

    • Flags top deviations: Uneven WC distribution, EC stacking beyond target, or insufficient refreshment volume.

Instant diagnostics and steering advice via chat

Query in natural language for immediate, context-aware answers:

  • "Why is dry-back hitting 18% in Sector C this week?" → "Dry-back accelerated by high morning radiation + delayed first irrigation (curtain lag). Slab WC dropped from 65% to 47% in 3.2 hours; EC rose to 4.2 mS/cm. Impact: Potential BER risk on lower trusses. Suggestion: Increase morning shot size to 5–6% substrate volume or add pre-radiation pulse."

  • "Audit irrigation strategy against current slab trends for tomatoes." → "Average dry-back 14% over 4.1 hours (in target generative range 12–16%). Sector B at 18% from solar asymmetry; drain % low at 3%—insufficient EC refresh. Projected: Stabilize by increasing cycle volume 15% on affected slabs; align with your VPD/EC protocol."

  • "Compare current WC/EC refreshment to last cycle at same stage."

Proactive detection beyond simple thresholds

  • Spots complex patterns thresholds miss:

    • Transpiration-driven dry-back stalls from mismatched VPD/radiation.

    • Uneven fertigation distribution (e.g., emitter clog or pressure drop).

    • Night WC drop from heating pipes stimulating evaporation without compensation cycles.

  • Applies your site rules to suppress noise:

    • "Ignore WC alerts in cold-corner slabs during low-radiation periods per protocol."

    • "Flag only dry-back >18% if EC > target by 0.5 mS/cm."

Knowledge base enforcement for consistent strategy

  • Upload your fertigation recipes, dry-back targets by phenology (e.g., 12–16% generative, 8–12% vegetative), EC stacking rules, drain % goals, and crop-specific SOPs once.

  • Sera cross-checks every observation/recommendation:

    • "Current strategy aligns with your Phase 5 generative targets (14% dry-back, EC 3.8–4.2 mS/cm); deviation only in uneven sectors—recommend localized volume tweak."

    • "Fertigation dose matches protocol; projected drain EC refresh to 3.5 mS/cm with next 5% volume increase."

Orchestrated actions for tight control

  • Smart alerts routed: High-impact dry-back/EC issues to head grower; hardware patterns (e.g., repeated low drain %) to technical manager.

  • Automated workflows:

    • Sustained uneven dry-back → push diagnostic checklist (check pressure, emitters) + create maintenance task.

    • Threshold hit → adjust timing/volume per your SOP + log for cycle review.

The results

Optimized root-zone dynamics: Consistent dry-back and EC refreshment—tighter steering, better calcium uptake, reduced BER/cracking, uniform fruit size and Brix.

  • Higher water/nutrient efficiency: Precise volumes minimize leach while maximizing refreshment—lower waste, reduced environmental impact, and cost savings on fert/water.

  • Less variability: Uniform execution across slabs, shifts, and sites—predictable yields and quality even during expansions or staff changes.

  • Reduced manual effort: Reclaim hours from slab weighing, drain sampling, and troubleshooting—focus on strategy over firefighting.

  • Data-backed decisions: Every adjustment traceable to real cause-effect, aligned with your protocols—not generic timers or guesses.

You steer irrigation like a precision tool, turning root-zone management into a reliable driver of yield and margins.